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Surface Preparation Important When Painting Iron and Steel

If your home is like most, there's at least a little wrought iron or steel around, and more than likely, some of it could use a fresh coat of paint. Should you be thinking about painting something made of these "ferrous metals" here's what you need to know:

First and foremost, meticulous surface preparation is a must when painting ferrous metal. Anything less may seriously compromise the appearance and durability of the finished paint job ... and eventually, the integrity of the metal itself.

Rust is the main concern, of course. It can begin to form almost immediately when ferrous metal is exposed to rain, snow, or any other type of moisture, and as much of it as possible should be removed before painting iron or steel.

On smaller jobs - lampposts, railings, swing sets, and the like you can remove heavy rust and loose paint with a chisel-style scraper, then eliminate the rust residue by wire-brushing. On larger jobs, power wire-brushing equipment (e.g., an electric drill with a wire brush attachment) or a disk sander can be used. While you may not be able to eliminate all traces of old rust, remove as much as possible before applying a primer.

Whether you use hand tools or power equipment to remove rust, be sure to wear personal protective equipment in the form of gloves, goggles and an appropriate dust mask.

After wire-brushing, remove all remaining particles of metal and rust before applying any coating. This can be accomplished as follows:

  • brush off loose particles with a soft-bristle brush; 
  • scrub the surface with a detergent and water solution; 
  • rinse the surface thoroughly with clean water. 
Do not skip surface preparation just because the iron or steel surface is new. Even if it isn't visible to the naked eye, some rust may be present and it must be removed as described above. Also, new metal may have mill oil on it; before applying any coating, this should be removed by scrubbing and rinsing.

Priming is especially important when painting ferrous metal. Not only will it help prevent corrosion and rusting, but it will also help the paint adhere to the surface.

However, it is very important to use the right type of primer on iron and steel. Experts at the Paint Quality Institute recommend that you use a high quality, acrylic latex or oil-based, corrosion-inhibitive primer when painting these surfaces. If you use another type of primer, rust could reappear or form quickly. 

Be sure to prime the metal promptly after removing rust and other impurities, making sure that the surface is completely dry. This timing is vital because rust can begin to re-form on the metal if the surface is exposed for as little as a day or two! If that happens, you'll have to repeat the surface preparation.

Select a top quality acrylic latex paint for metal surfaces. These coatings are more durable than ordinary paints and have excellent resistance to fading. For the best performance, apply two coats of paint, unless the manufacturer's label suggests otherwise.

Primer and paint should always be applied to ferrous metal in thick coats for optimum durability and maximum rust resistance.

If you take the time to do good surface preparation, prime the surface promptly, and apply thick coats of the right type of primer and paint, you can often get eight to 10 years of service from a ferrous metal paint job. So, don't hesitate to undertake these projects - but be sure to do them correctly!

For more information on paints and painting, visit the Paint Quality Institute's Web site at www.paintquality.com.

 

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